Informes de la Construcción 75 (569)
enero-marzo 2023, e477
ISSN-L: 0020-0883, eISSN: 1988-3234
https://doi.org/10.3989/ic.92905

Analysis of factors affecting certain testing methods to measure concrete’s durability performance

Análisis de factores que afectan a algunos métodos de ensayo para la medida de las prestaciones de durabilidad del hormigón

David Revuelta

Dr. Ing. Industrial. Científico Titular, IETCC-CSIC, Madrid (Spain).

https://orcid.org/0000-0003-0564-1926

Pedro Carballosa

Dr. Ing. de Materiales. Titulado Superior, IETCC-CSIC, Madrid (Spain).

https://orcid.org/0000-0002-3717-7614

José Luis García Calvo

Dr. en CC. Medioambientales. Titulado Superior Especializado, IETCC-CSIC, Madrid (Spain).

https://orcid.org/0000-0002-0042-9822

Filipe Pedrosa

Ing. Caminos, Canales y Puertos. Titulado Superior, IETCC-CSIC, Madrid (Spain).

https://orcid.org/0000-0003-3124-6575

Joan Mas

Grado en Ing. de Minas. Universidad Politécnica de Madrid, Madrid (Spain).

https://orcid.org/0000-0001-9003-6848

ABSTRACT

Certain concrete codes include, among other actions to ensure the durability of concrete structures, the measurement of different properties that can be an indirect index to evaluate the durability of concrete subjected to certain types of environments. This work aims to analyze the influence of several factors (nature of the aggregate, water/cement ratio, prior treatment), in the results obtained on concretes manufactured with aggregates of different nature commonly found in large areas of the Iberian Peninsula, when measuring two possible durability indicators: the depth of water penetration under pressure, used in Spanish legislation, and resistivity.

Keywords: 
durability; indirect durability indices; water penetration under pressure; resistivity.
RESUMEN

Algunos códigos de hormigón incluyen, entre otras medidas para asegurar la durabilidad de las estructuras de hormigón, la medida de determinadas propiedades que pueden ser un índice indirecto para evaluar la durabilidad del hormigón sometido a ciertos tipos de ambiente. Este trabajo tiene por objeto analizar la influencia de varios factores (naturaleza del árido, relación agua/cemento, tratamiento previo), en los resultados obtenidos sobre hormigones fabricados con áridos de diferente naturaleza, comunes en amplias zonas de la Península Ibérica, al medir dos posibles indicadores de durabilidad: la profundidad de penetración de agua bajo presión, empleada en la reglamentación española, y la resistividad.

Palabras clave
durabilidad; índices indirectos de durabilidad; penetración de agua bajo presión; resistividad.

Recibido/Received: 12/01/2022; Aceptado/Accepted: 09/06/2022; Publicado on-line/Published on-line: 27/03/2023

Cómo citar este artículo/Citation: David Revuelta, Pedro Carballosa, José Luis García Calvo, Filipe Pedrosa, Joan Mas (2023). Analysis of factors affecting certain testing methods to measure concrete’s durability performance. Informes de la Construcción, 75(569): e477.  https://doi.org/10.3989/ic.92905

CONTENT

1. INTRODUCTION

 

Concrete is a material that exhibits excellent behavior over time. However, due to the sheer volume of reinforced concrete constructions, any durability issue in the material that requires repair, rehabilitation or replacement intervention of the affected elements entails major economic and social impact. The prevention of deterioration of concrete structures began to be considered in all concrete codes and regulations from the last decades of the 20th century, yet a fully satisfactory solution remains far off.

Most concrete codes establish prescriptive methods for the control of concrete durability ( 1 (1) Aleksander, M.; Thomas, M. (2015). Service life prediction and performance testing - Current developments and practical applications. Cement and Concrete Research. 78, 155-164. https://doi.org/10.1016/j.cemconres.2015.05.013 .
), that regulate the type of components (cement type, aggregates, additions) that can be used and sets limiting values for concrete mixes (typically maximum water/cement ratio and minimum cement content). Although this approach has been successful up to a certain point so far, the main drawback is that the actual composition of the concrete delivered on site cannot be determined through testing, meaning the requirements can be verified in-situ only through documentary control.

To overcome this issue, certain codes have tried to introduce a performance-based specification for concrete durability. This approach is based in the measurement of relevant properties related to the transport properties of the concrete pore structure that can therefore be an indirect index of durability. Durability indicators used in practice might be physical parameters such as permeability to liquids or gases, water absorption, sorptivity, porosity or abrasion resistance, or chemical, physico-chemical and electro-chemical parameters such as diffusivity, conductivity, resistivity or migration coefficients of harmful species like chlorides.

Spanish regulatory codes have set the standard in terms of the treatment of concrete durability, both with prescriptive methods and through the designation of a durability index. The property designated by the Spanish government technical bodies for the indirect measurement of durability is the permeability to water determined by the measurement of the depth of penetration of water under pressure.

The test for determining this property on hardened concrete was standardized by the European Committee for Standardization ( 2 (2) UNE-CEN (2020). UNE-EN 12390-8:2020. Testing hardened concrete. Part 8: Depth of penetration of water under pressure. Asociación Española de Normalización (UNE).
) in 2001. The test is based on applying water at a pressure of 500 kPa for 72 hours on one of the sides of a specimen of hardened concrete. The specimen is then divided into two halves and the penetration depth of the water’s front is measured. The standard specifies that, until the time of testing, the specimens must be cured while completely submerged in water.

This method was first used by Soroka at the beginning of the 1970s ( 3 (3) Soroka, I. (1974). Permeability of lightweight-aggregate concrete. In Proceedings, Second International CIB/RILEM Symposium on Moisture Problems in Buildings, (11), 10-12, Bouwcentrum, Rotterdam, Netherlands.
) in order to assess indirectly the durability of different concretes. Throughout the 1980s, it was adopted by different researchers to classify the quality of concrete from the point of view of its durability ( 4-6 (4) Diem, P. (1986). Determination of capillary absorptiveness of very dense concrete. Betonwerk und Fertigteil-Technik, 52(11), 719-724.
(5) McCurrich, L.H. (1986). Reduction in permeability and chloride diffusion with superplasticiser. Concrete, Journal of the Concrete Society, 9-10.
(6) Baluch, M.H.; Al-Nour, L.A.R.; Azad, A.K.; Al-Mandil, M.Y. (1989). Concrete deterioration due to thermal incompatibility of its components. Journal of Materials in Civil Engineering, 1(3), 105-119. Retrieved from https://ascelibrary.org/doi/pdf/10.1061/(ASCE)0899-1561(1989)1%3A3(105)?casa_token=3qqtEmOjgSwAAAAA:H_A2EAfpgPaFlo1Em7LBk38H25y3mcgjBsNw2imjfYhE1f1M4AZ_fNqdJnqr4wzATRusJz0KU-0 .
) due to its apparent simplicity in terms of implementation and interpretation of results. Although the rationale for the method used by these authors was the same, there were differences in their procedures in the curing regime prior to the test (submerged in water, humid chamber) similarly in the number of pressure steps and the magnitude of the applied pressure.

With a view to reducing the variability introduced by the above-mentioned factors, the method was standardized for the first time in Germany in 1978 ( 7 (7) DIN (1978). DIN 1048 Test Methods for Concrete. Deutsches Institut Fur Normung (DIN).
), and later included in an ISO standard ( 8 (8) ISO (1983). ISO/DIS 7031. Concrete hardened-determination of the depth of penetration of water under pressure. International Standards Organization (ISO).
). In Spain, the adoption of the method is mainly due to the work carried out by the Centro de Estudios y Experimentación de Obras Públicas (CEDEX) in the 1990s. The laboratory work carried out by this organization ( 9-11 (9) Gálligo, J.M.; Rodríguez, F. (1989). El ensayo de penetración de agua como método para el control de la durabilidad de un hormigón utilizado en estructuras de puentes de carretera. Hormigón y Acero. 40(171), 143-152. Retrieved from http://www.hormigonyacero.com/index.php/ache/article/view/825 .
(10) Gálligo, J.M.; Rodríguez, F. (1990). Permeabilidad del hormigón: Influencia de la dosificación y métodos de ensayo. Hormigón y Acero. 41(176), 157-164. Retrieved from http://www.hormigonyacero.com/index.php/ache/article/view/761 .
(11) Gálligo, J.M.; Rodríguez, F. (1995). Estudio comparativo sobre las limitaciones de permeabilidad del hormigón en las normativas española y europea. Hormigón y Acero. 46(195), 37-47. Retrieved from http://www.hormigonyacero.com/index.php/ache/article/view/549 .
) resulted in the drafting of a Spanish standard in 1990 ( 12 (12) UNE (1990). UNE 83309:1990 EX. Ensayos de hormigón. Determinación de la profundidad de penetración de agua bajo presión. Asociación Española de Normalización (UNE).
). This standard features significant differences vis-à-vis the current European version of the test: it was established that, 24 hours before the test, the specimens had to be dried in an oven at 50±5ºC; during the test, three pressure steps were applied (100 kPa for 48 hours, 300 kPa and 700 kPa for 24 hours each) instead of a single pressure step; and finally, in addition to the maximum water penetration depth, the average depth was also determined.

The Structural Concrete Instruction (EHE) issued in 1998 ( 13 (13) Real Decreto 2661/1998, de 11 de diciembre, por el que se aprueba la «Instrucción de Hormigón Estructural (EHE)». Boletín Oficial del Estado, núm. 11, de 13 de enero de 1999, pp. 1525 a 1526. Retrieved from https://www.boe.es/eli/es/rd/1998/12/11/2661 .
) passed new legislation in Spain that established the determination of the depth of water penetration according to ( 12 (12) UNE (1990). UNE 83309:1990 EX. Ensayos de hormigón. Determinación de la profundidad de penetración de agua bajo presión. Asociación Española de Normalización (UNE).
) as an experimental verification of compliance with the durability requirements of minimum cement content and maximum water/cement ratio. This verification had to be carried out for concretes subjected to exposure classes with risk of chloride corrosion, chemical attack, freeze-thaw or abrasion. The limits considered sufficient to guarantee the impermeability of concrete were 50 mm for the maximum depth, and 30 mm for the average depth, for all the mentioned environments and obtained as the average of three specimens. For individual specimens, the maximum depth allowed is 65 mm and the average depth is 40 mm).

The EHE was replaced in 2008 by the Structural Concrete Instruction EHE-08 ( 14 (14) Real Decreto 1247/2008, de 18 de julio, por el que se aprueba la Instrucción de Hormigón Estructural (EHE-08). Boletín Oficial del Estado, núm. 203, de 22 de agosto de 2008, pp. 35176 a 35178. Retrieved from https://www.boe.es/eli/es/rd/2008/07/18/1247 .
), and this in 2021 by the Structural Code ( 15 (15) Real Decreto 470/2021, de 29 de junio, por el que se aprueba el Código Estructural. Boletín Oficial del Estado, núm. 190, de 10 de agosto de 2021, pp. 97664 a 99452. Retrieved from https://www.boe.es/eli/es/rd/2021/06/29/470 .
). The Structural Code maintains the determination of the penetration depth as proof that the concrete has sufficient impermeability to guarantee its durability during the structure’s service life. The verification must be carried out using the single pressure step of the current European standard, but the EHE-08 introduced the modification, maintained in the Structural Code that, prior to carrying out the test, the specimens must be subjected to a drying period of 72 hours in an oven at 50±5ºC. The limits are the same as in the previous EHE Instruction, applicable to the same types of environments, though updated to the exposure classes defined in the European standard EN 206 ( 16 (16) UNE-CEN (2018). UNE-EN 206 Hormigón. Especificaciones, prestaciones, producción y conformidad. Asociación Española de Normalización (UNE).
) (corrosion by marine chlorides in aerial or submerged elements, corrosion by non-marine chlorides, freeze-thaw, abrasion, and weak and moderate chemical attack), with the exception of elements situated in the tidal range, severe chemical attack or pre-stressed elements subjected to moderate chemical attack, for which the limits are established at 30 mm for the maximum depth determined as the average of three specimens and 20 mm for the average depth (40 mm and 27 mm for individual specimens, respectively).

Despite the method’s relative simplicity, doubts have been cast surrounding it due to the high variability of test results ( 17 (17) The Concrete Society (1988), Permeability Testing of Site Concrete-A Review of Methods and Experience, Concrete Society Technical Report No. 31, p. 95.
), and the influence of a large number of factors on the results ( 18 (18) Revuelta, D.; Carballosa, P.; García-Calvo, J.L. (2018). Análisis de factores que afectan al ensayo depenetración de agua bajo presión. Work presented in V Congreso Nacional de Áridos, Santiago de Compostela, Spain. Retrieved from https://digital.csic.es/bitstream/10261/214797/1/analispresi.pdf
). In this sense, it seems clear that the previous treatment can have a significant bearing on the depth of the penetration fronts for the same type of concrete, since in addition to the mechanism of transport of water by permeability in a porous medium due to the pressure gradient, the previous drying established by the Structural Code can lead to an additional transport mechanism, namely capillarity, which should lead to greater water penetration and can contribute to variability. Another issue pointed out since the method was used for the first time is the difficulty to correctly visualize the penetration front, especially in specimens cured using total immersion in water. The foregoing is why it is believed that the previous treatment was introduced in order to ensure the correct visualization of the front once the specimen is divided into two halves.

Another durability indicator that could be used to measure the durability performance of concrete is resistivity ( 19 (19) Polder, R., Andrade, C., Elsener, B., Vennesland, O., Gulikers, J., Weidert, R., Raupach, M. (2000). Test methods for on site measurement of resistivity in concrete. Materials and Structures. 33, 603-611. https://doi.org/10.1007/BF02480599 .
). Electrical resistivity can be defined as the ratio between an applied voltage and the resulting electrical current circulating in a unit cell of a material. The resistivity of concrete mainly depends on its porosity, water content and the chemical species present in the pore solution. One of the first authors in developing a testing apparatus for the measuring of resistivity in solid materials was Wenner ( 20 (20) Wenner, F. (1915). A method for measuring earth resistivity. Bulletin of the Bureau of Standards, 12, 469-478.
). This method uses a probe fitted with four electrodes and has been successfully applied for the assessment of the corrosion of steel ( 21 (21) Gowers, K. R., Millard, S. G. (1999). Measurement of concrete resistivity for assessment of corrosion severity of steel using Wenner technique. ACI Materials Journal, 96(M66), 536-541. Retrieved from http://www.comsiru.uct.ac.za/sites/default/files/image_tool/images/333/Events/Gowers_and_Millard_1999_-_Measurement_of_Concrete_Resistivity_for_Assessment_of_corrosion_severitty_usin.pdf .
). One of the advantages of the four-electrodes probe is its non-destructiveness, which makes it especially suitable for the evaluation of existing structures ( 22 (22) Castillo, A., Andrade, C., Martínez, I., Rebolledo, N., Fernández-Troyano, L., Ayuso, G., Cuervo, G., Junquera, J., Santana, C., Delgado, J. (2011). Evaluación y monitorización de la durabilidad de las cubiertas del Hipódromo de la Zarzuela de Madrid. Informes De La Construcción. 63(524), 33-41. https://doi.org/10.3989/ic10.058 .
, 23 (23) Chinchón-Payá, S.; Torres, J.; Rebolledo, N.; Sánchez, J. (2021). Evaluación del estado de elementos estructurales del Mercado de Legazpi: Ataque por sulfatos al hormigón y corrosión de las armaduras. Informes de la Construcción. 73(561), e380. https://doi.org/10.3989/ic.76737 .
).

A further method for the determination of resistivity in concrete consists in two electrode plates directly applied to a concrete specimen ( 24 (24) Saleem, M.; Shameem, M.; Hussain, S.E.; Maslehuddin, M. (1996). Effect of moisture, chloride and sulphate contamination on the electrical resistivity of Portland cement concrete. Construction and Building Materials. 10(3), 209-214. https://doi.org/10.1016/0950-0618(95)00078-X .
, 25 (25) Woelfl, W.R.L.; Spangler, M.B. (1980). The electrical resistivity of concrete with the emphasis on the use of electrical resistance for measuring moisture content. Cement, Concrete and Aggregates. 1(2), 64-67. https://doi.org/10.1520/CCA10405J .
). This test, known as the direct method, determines the bulk electrical resistivity of concrete, yielding fewer variable results than the four-electrodes test, thus meaning it is considered as the reference testing method for resistivity in concrete.

Standards for both test methods for the determination of resistivity in concrete have been issued in Spain ( 26 (26) UNE (2008). UNE 83988-1:2008. Durabilidad del hormigón. Métodos de ensayo. Determinación de la resistividad eléctrica. Parte 1: Método directo (método de referencia). Asociación Española de Normalización (UNE).
, 27 (27) UNE (2014). UNE 83988-2:2014. Durabilidad del hormigón. Métodos de ensayo. Determinación de la resistividad eléctrica. Parte 2: Método de las cuatro puntas o de Wenner. Asociación Española de Normalización (UNE).
), and at the time of writing this article (end of 2021), a work item is underway in CEN for the publication of a European standard collecting the two methods. However, although several publications try to promote the use of electrical resistivity as a quality control tool ( 28 (28) Torres-Acosta, A.A.; Presuel-Moreno, F.; Andrade, C. (2019). Electrical resistivity as durability index for concrete structures. ACI Materials Journal, 116(6), 245-253. https://doi.org/10.14359/51718057 .
), this technique is usually not included in the current concrete codes and regulations like the recently published Spanish Structural Code.

As stated before, resistivity is mainly influenced by the moisture content of concrete. As such, in order to successfully characterize the concrete pore network connectivity, resistivity measurement should be performed on completely water-saturated specimens. For this reason, both testing methods establish that resistivity must be measured on concrete specimens cured in water

This work aims to evaluate the influence of three factors, the nature of the aggregate, the water/cement ratio and the previous treatment (curing submerged in water or previous drying in an oven as per the Structural Code procedure), in the results of penetration of water under pressure obtained on concretes manufactured with aggregates of a granitic, limestone and siliceous nature, common materials for the manufacture of concrete in large areas of the Iberian Peninsula. This interest is due to the difficulties highlighted by manufacturers of concrete prepared in order to meet the requirement established in the previous Instruction EHE-08, requirements that have been transposed to the new Structural Code.

Alongside the above, to aid in the search for a possible alternative index that could be used with guarantee to control the durability requirements, the work tries to evaluate the influence of two factors, aggregate and water/cement ratio, on the measurement of resistivity on saturated specimens, since it makes little sense to determine this property on dried specimens.

2. METHODOLOGY

 

2.1. Materials

 

For the manufacture of the concrete used in this study, a cement resistant to sulfates with the addition of ground granulated blast-furnace slag was used, type III/A 42.5 N/SRC according to the Spanish standard UNE 80303-1 ( 29 (29) UNE (2017). UNE 80303-1. Cementos con características adicionales. Parte 1: Cementos resistentes a los sulfatos. Asociación Española de Normalización (UNE).
), from the company Cementos Tudela Veguín, S.A.

The aggregates were granitic, limestone and siliceous rocks, the first one being supplied by the company General de Hormigones, S.A., and the last two by Hanson Hispania. S.A. Table 1 lists the main physical characteristics of the aggregates, density and water absorption, determined following the UNE-EN 1097-6 standard ( 30 (30) UNE-CEN (2014). UNE-EN 1097-6. Tests for mechanical and physical properties of aggregates - Part 6: Determination of particle density and water absorption. Asociación Española de Normalización (UNE).
).

Table 1.  Physical properties of the aggregates used. Density and water absorption according to UNE-EN 1097-6.
Nature Size Density (g/cm3) Water absorption (%)
Granitic 0/4 2.65 0.09
6/12 2.56 1.16
12/20 2.58 1.20
Limestone 0/4 2.69 0.43
6/11 2.69 0.38
11/22 2.69 0.38
Siliceous 0/6 2.66 0.30
6/20 2.64 0.57

In order to achieve a similar workability for each of the concrete batches (between 40 and 100 mm of slump measured with the Abram’s cone according to the standard UNE-EN 12350-2 ( 31 (31) UNE-CEN (2020). UNE-EN 12350-2. Testing fresh concrete - Part 2: Slump test. Asociación Española de Normalización (UNE).
), which corresponds to the interval defined as ‘soft’ consistency in the Structural Code, including tolerances), the polyfunctional admixture ME 3850 was used, provided by BASF.

2.2. Experimental design

 

To appraise the factors influencing the depth of water penetration under pressure, an experimental design featuring three factors (aggregate, water/cement ratio and treatment prior to the test) was performed, with three repetitions per combination of factors, resulting in a total of N = 36 results of testing.

For the water/cement ratio (w/c), two levels have been chosen, w/c = 0.5 and w/c = 0.7. The level w/c = 0.5 corresponds to a concrete that meets the requirement of maximum allowed w/c, established for one of the most unfavorable classes of exposure defined in the Structural Code that require the verification of the penetration depth. Hence, it was assumed that they would yield results within the limits of the Structural Code for both cases involving prior treatment, since the limits have been stablished for the case of previous drying. This case should be more unfavorable and therefore should yield higher penetration depth values. The second level chosen, w/c = 0.7, would correspond to concrete that does not meet the requirements, and therefore in theory should give results outside the limits established by the Code, at least for the treatment by drying during the previous 72 hours. The w/c ratio declared in Table 2 is the effective w/c ratio, i.e., not considering the water absorbed by the aggregates. The Spanish Structural Code establishes the w/c ratio limits for the total water, including absorbed water. Thus, the use of the limits with the effective w/c ratio is more unfavorable, so the results of the water penetration depth in case that the total w/c ratio should have been used would be lower.

Table 2.  Concrete nominal dosages.
Component w/c = 0.5 w/c = 0.7 w/c = 0.5 w/c = 0.7 w/c = 0.5 w/c = 0.7
kg/m3
CEM III/A 42,5 N/SR 300 300 300 300 300 300
Water 150 210 150 210 150 210
Granitic sand 0/4 (49%) 930 854 -- -- -- --
Granitic aggregate 6/12 (15%) 280 257 -- -- -- --
Granitic aggregate 12/20 (36%) 680 624 -- -- -- --
Limestone sand 0/4 (50%) -- -- 965 887 -- --
Limestone aggregate 6/11 (15%) -- -- 290 267 -- --
Limestone aggregate 11/22 (35%) -- -- 685 630 -- --
Siliceous sand 0/6 (51%) -- -- -- -- 990 911
Siliceous aggregate 11/22 (49%) -- -- -- -- 960 884

Therefore, two types of concrete were manufactured for each aggregate, with the same cement content of 300 kg/m3, and two different w/c ratios. The choice of cement content was made to be consistent with the durability requirement of minimum content in the Structural Code for the most unfavorable environments, and which require the verification by the water penetration test, considering that the lower cement content would be the most unfavorable case, since there are ambient classes that require higher cement contents (325-350 kg/m3). To maintain the cement contents in each of the formulas, in order to isolate this factor, the volume of the aggregates was adjusted so that the same proportions were mutually maintained in volume. The six nominal dosages used are listed in Table 2 .

Regarding the treatment prior to the test, two levels have been compared: on the one hand, the one given in the UNE-EN 12390-8 standard, conservation of the test specimens under water at 20±2°C until the moment of the test; and on the other hand, after the curing in water for 28 days, drying prior to the test for 72 hours in a forced air ventilation oven at 50 ± 5ºC.

For the assessment of resistivity, only two factors, aggregate and w/c, are analyzed. Only limestone and siliceous aggregates were considered, since the resistivity measurement equipment wasn’t available when the granitic batches were manufactured. Since one reading over a concrete specimen is considered as an individual result, a total of N = 42 results of testing were obtained.

To comply with the number of tests provided for in the experimental design, a total of 18 batches were manufactured with the components described previously, 3 batches for each of the mixtures in Table 2 . For each batch, 7 cylindrical specimens measuring Ø15x30 cm and 2 cylindrical specimens measuring Ø10x 20 cm, in line with the UNE-EN 12390-2 standard ( 32 (32) UNE-CEN (2020). UNE-EN 12390-2. Testing hardened concrete - Part 2: Making and curing specimens for strength tests. Asociación Española de Normalización (UNE).
), were manufactured. All the specimens were kept for at least 28 days immersed in water at 20±2ºC. After the curing period, resistivity was measured according to the standard UNE 83988-1 on the seven Ø15x30 cm specimens per batch at the age of 28 days in saturated conditions.

Three Ø15x30 cm specimens from each batch were directly subjected to the test of water penetration under pressure according to the standard UNE-EN 12390-8. Three other Ø15x30 cm specimens were subjected to the drying stipulated in the Structural Code (72 hours in an oven at 50 ± 5ºC). One Ø15x30 cm was stored as reserve. For each test, the maximum and average depth of penetration of water under pressure were determined as the average of the three specimens.

The two Ø10x20 cm specimens were tested under compression according to the standard UNE-EN 12390-3 ( 33 (33) UNE-CEN (2020). UNE-EN 12390-3. Testing hardened concrete - Part 3: Compressive strength of test specimens. Asociación Española de Normalización (UNE).
), at 28 days of age.

3. RESULTS AND DISCUSSION

 

3.1. Compressive strength

 

Table 3 displays the compressive strength results at the age of 28 days obtained on the two Ø10x20 cm cylindrical test specimens, for each of the 6 mixes by type of aggregate. The results are consistent with what expected forecasts, that is, an appreciable decrease in compressive strength when increasing the water/cement ratio from 0.5 to 0.7 (34%, 43% and 37% drop for granitic, limestone and siliceous aggregates respectively).

Table 3.  Compressive strength at 28 days for each of the mixes, tested in line with UNE-EN 12390-3.
Water/cement ratio Granite Limestone Siliceous
0.5 46.4 48.5 43.0 (*)
46.9 55.5 40.7
42.3 48.9 36.9
Mean 45.2 51.0 40.2
Std. Deviation 2.5 3.9 3.1
0.7 26,9 31,3 26,9
33,8 27,9 29,5
28,7 28,7 19,0
Mean 29.8 29.3 25.1
Std. Deviation 3.6 1.8 5.5

(*) Result of a single specimen due to an unsatisfactory failure

3.2. Water penetration depth

 

Figure 1 shows the box-and-whisker plots of the results obtained for the maximum and mean depth of water penetration. It is striking that the penetration, obtained as the average of three specimens for each of the combinations of factors, is in all cases below the limits established in the Spanish Structural Code for mass or reinforced concrete elements. This fact, which would be expected in concrete with a w/c ratio = 0.5, is nevertheless contradictory with what is expected for concrete with a w/c ratio = 0.7, since the purpose of the test is precisely to detect concretes that do not comply with the composition limits established in the Structural Code for durability reasons. Regarding the individual specimens, only one of them (out of a total of 54 individual specimens with w/c = 0.7) resulted in a value outside the limits (granite aggregate, w/c = 0.7, oven-dry, with a maximum penetration depth of 75 mm). Another observation that emerges from Figure 1 is the overly low average penetration values obtained in concretes made with limestone and siliceous aggregates, for both w/c ratios.

medium/medium-IC-75-569-e477-gf1.png
Figure 1.  Box-and-whisker plots of the maximum (up) and mean (down) depth of water penetration (IBM® SPSS® Statistics v.25).

As the literature ( 17 (17) The Concrete Society (1988), Permeability Testing of Site Concrete-A Review of Methods and Experience, Concrete Society Technical Report No. 31, p. 95.
) has pointed out, a large dispersion of the results is observed, mainly in relation to the maximum depth of penetration. This high dispersion is highly influenced by the presence of outlier values in individual specimens. Although they can be detected by any statistical analysis of outliers, it was decided by the authors to keep them in the calculation of the results, since no experimental reason was found to consider its rejection beyond the variability of the test itself. In general, the previous oven drying treatment increases the dispersion compared to the specimens that were stored submerged in water until the time of the test, although it is true that the drying treatment gives, as expected, values above the specimens only cured in water.

Tables 4 and 5 show the analysis of factorial variance (ANOVA) performed on the results obtained for penetration of water under pressure. It follows that the three factors composing the analysis, aggregate, water/cement ratio and previous preparation, are statistically significant, since the three factors present p-values lower than 0.05 (column “Sig.”) for both measurements, maximum and mean penetration depth. This observation implies that the separate influence of the three factors is appreciable from a statistical perspective, which means that changes in the w/c ratio influence the results, regardless of the type of aggregate and the treatment. Figure 2 represents the mean values obtained for each factor, independently of the rest.

medium/medium-IC-75-569-e477-gf2.png
Figure 2.  Bar graphs displaying the average maximum and mean depth of water penetration for each factor, independently of the rest: aggregate (upper), w/c ratio (middle) and previous preparation (lower) (IBM® SPSS® Statistics v.25).
Table 4.  ANOVA table for the results obtained for the maximum water penetration depth under pressure (obtained using IBM® SPSS® Statistics v.25).
Test of Between-Subjects Effects. Dependent Variable: Maximum penetration depth
Source Type III sum of squares Degrees of freedom Mean square F Sig. Observed powerb
Corrected Model 4141.333a 9 460.148 7.085 .000 1.000
Intercept 11664.000 1 11664.000 179.588 .000 1.000
Aggregate 1322.000 2 661.000 10.177 .001 .975
W/c ratio 529.000 1 529.000 8.145 .008 .784
Preparation 1965.444 1 1965.444 30.261 .000 1.000
W/c ratio*Preparation 16.000 1 16.000 .246 .624 .077
Aggregate*Preparation 108.222 2 54.111 .833 .446 .177
Aggregate*W/c ratio 200.667 2 100.333 1.545 .232 .298
Error 1688.667 26 64.949
Total 17494.000 36
Corrected total 5830.000 35
a. R squared = 0.710 (Adjusted R squared = 0.610)
b. Computed using α = 0.05
Table 5.  ANOVA table for the results obtained for the mean water penetration depth under pressure (obtained using IBM® SPSS® Statistics v.25).
Test of Between-Subjects Effects. Dependent Variable: Mean penetration depth
Source Type III sum of squares Degrees of freedom Mean square F Sig. Observed powerb
Corrected Model 1507.139a 9 167.460 19.746 .000 1.000
Intercept 667.361 1 667.361 78.691 .000 1.000
Aggregate 932.056 2 466.028 54.951 .000 1.000
W/c ratio 173.361 1 173.361 20.442 .000 .992
Preparation 78.028 1 78.028 9.201 .005 .831
W/c ratio*Preparation .250 1 .250 .029 .865 .053
Aggregate*Preparation 62.722 2 31.361 3.698 .039 .627
Aggregate*W/c ratio 260.722 2 130.361 15.371 .000 .998
Error 220.500 26 8.481
Total 2395.000 36
Corrected total 1727.639 35
a, R squared = 0,872 (Adjusted R squared = 0.828)
b. Computed using α = 0.05

Regarding the type of aggregate, it is observed that the difference is mainly attributed to the use of granitic aggregates, since the values of maximum penetration are similar in concretes manufactured with siliceous and limestone aggregates. The average penetration value in these two cases is practically negligible, and only granite displays a considerable value.

An increase in both maximum and mean water penetration depth values is observed leading to an augmentation in the w/c ratio, which confirms the hypothesis by which this test was established as an instrument for controlling variations in the composition of concrete in terms of its water content established since the Instruction EHE; and vice versa: regardless of the aggregate and the w/c ratio, the previous drying produces variation in the results: in this case, the introduction of drying also increases the water penetration depth value. The observed statistical power for the three factors considered independently is greater than 0.80, representing a 95% confidence level.

With regard to the interaction between factors, the ANOVA indicates that there would not be a combined effect between paired factors (w/c ratio*preparation, aggregate*preparation or aggregate*w/c ratio) statistically significant for the case of maximum penetration depth, since F-values are reduced in all cases and the p-values are above 0.05. However, this result must be interpreted cautiously, since the observed power for the interaction term is low. For the mean penetration depth, there would be an interaction when introducing the aggregate factor. Again, this interpretation must be viewed with caution, due in this case to the reduced value that this measure has for the case of limestone and siliceous aggregates, which introduces statistical significance, yet without a direct practical meaning.

3.3. Resistivity

 

Figure 3 shows the box-and-whisker plot of the results obtained for the resistivity at the age of 28 days. As expected, an increase in the w/c ratio decreases resistivity values, since a larger pore network entails a larger content of water in the concrete mass and therefore, since water is the main conductive medium, ions will move more easily.

medium/medium-IC-75-569-e477-gf3.png
Figure 3.  Box-and-whisker plot of the resistivity at 28 days (IBM® SPSS® Statistics v.25).

With regard to water penetration, a widespread dispersion of results is also observed, especially for the case of siliceous aggregate. However, this variability does not confound the differences introduced by changes in the w/c ratio, as can also be verified through the results of the average values grouped by individual factors ( Figure 4 ). Table 6 displays the ANOVA performed on the results obtained for resistivity at 28 days. In this case, only the w/c ratio is statistically significant (Sig.< 0.05). This means that the test is able to detect differences between concretes with w/c ratios of 0.5 and 0.7. The aggregate factor is not significant, which can be due to the great variability showed, especially for the siliceous aggregates (hence the low observed statistical power for this factor). Yet, even with this level of variability, the resistivity seems to be able to detect the differences in the water content, which would make it adequate as an alternative test for the determination of a durability index for its control.

medium/medium-IC-75-569-e477-gf4.png
Figure 4.  Bar graphs of the average resistivity for each factor, independently of the rest: w/c ratio (left) and aggregate (right) (IBM® SPSS® Statistics v.25).
Table 6.  ANOVA table for the results obtained for the resistivity at 28 days (obtained using IBM® SPSS® Statistics v.25).
Test of Between-Subjects Effects. Dependent Variable: Resistivity at 28 days
Source Type III sum of squares Degrees of freedom Mean square F Sig. Observed powerb
Corrected Model 239551.960a 3 79850.653 198.106 .000 1.000
Intercept 10885312.600 1 10885312.600 27005.922 .000 1.000
W/c ratio 198090.102 1 198090.102 491.452 .000 1.000
Aggregate 871.183 1 871.183 2.161 .146 0.306
W/c ratio*Aggregate 40857.038 1 40857.038 101.364 .000 1.000
Error 31439.563 78 403.071
Total 11091228.250 82
Corrected total 270991.523 81
a. R squared = 0.884 (Adjusted R squared = 0.880)
b. Computed using α = 0.05

Regarding the interaction between factors, the ANOVA indicates that there exists interaction between the w/c ratio and the aggregate (F = 101.364; p-value = 0.00) and with a good statistical power (β = 1.00). This fact is corroborated through Figure 5 , where it can be noticed that the lines do not follow a parallel path. The drop in resistivity is steeper in the case of the siliceous aggregate, which can be attributed to temperature variations or the different electrical properties of the aggregates.

medium/medium-IC-75-569-e477-gf5.png
Figure 5.  Estimated marginal averages for the resistivity at 28 days (IBM® SPSS® Statistics v.25).

4. CONCLUSIONS

 

The water penetration test under pressure carried out on concretes manufactured from granitic, limestone and siliceous aggregates proved to be sensitive to changes both in the water/cement ratio and to the treatment by prior oven-drying established in the Spanish concrete codes. The results obtained on limestone and siliceous aggregates are similar, though not the values measured on granite aggregates, which present differences with respect to the other two types. The results showed a great dispersion, especially in the cases in which the specimens were previously dried according to the procedure stipulated in the Structural Code. Surprisingly, the test did not result in water penetration depth values outside the limits established in the Code, even when testing concretes with a water/cement ratio higher than the maximum water content limits established in the Code and when they were subjected to pre-drying.

The power observed in the test campaign does not allow to draw sufficiently conclusive statistically significant inferences regarding the effect of the interactions between various factors. Likewise, the difference in behavior observed between concretes with different types of aggregate (especially granitic) or the obtaining of penetration values below those expected in the regulation, suggests it is advisable to carry out future studies to bolster the results, increasing for example the power of the campaign by increasing the number of samples, extending it to a greater number of levels per factor or studying the influence of other factors such as the content of fines or the possible presence of entrapped air, among others.

Regarding resistivity, the results carried out on concretes manufactured from limestone and siliceous aggregates show that this test is also sensitive to changes in water/cement ratio. Results were similar for both types of aggregates. The variability of the results is also large, especially for siliceous aggregates, yet this variability does not confound the changes in water/cement ratio.

This study similarly stresses the danger of using indirect relationships between various properties of concrete such as compressive strength and indirect indexes of durability, correlated in occasions but without causality ( 34 (34) Lee, J.; Harada, K. (2021). A simple method for estimation of permeability of concrete from the compressive strength and pore size distribution based on literature survey. Journal of Asian Architecture and Building Engineering. https://doi.org/10.1080/13467581.2021.2008943 .
). This type of relationship can lead to incorrect deductions implying, for example, that concretes with higher compression strength are less permeable. In this work, granitic concrete showed higher compressive strength than siliceous concrete, while its water permeability was clearly higher.

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